Ultrasound – with us into detail

VIAL Automation – your concrete partner for ultrasound technology.

Due to our many years of experience and numerous strong partnerships, we are well-represented in the ultrasound market. Our own ultrasound laboratory enables us to carry out competent welding tests and small series production quickly. We accompany you from the construction, parameterization, and pattern creation to the final application solution and series production.

Ultrasonic welding

Ultrasonic welding is a cutting-edge manufacturing process revolutionizing the way we join materials. It involves the application of high-frequency ultrasonic vibrations to parts held together under pressure, causing localized melting and fusion, resulting in a strong bond.

This technique offers numerous advantages over traditional methods such as adhesive bonding or mechanical fastening, including speed, precision, and the ability to create hermetic seals without the need for additional materials.

With applications spanning automotive, electronics, medical devices, and beyond, ultrasonic welding is increasingly recognized as a cost-effective, efficient, and environmentally friendly solution for diverse assembly challenges.

Thermoplastics

Ultrasonic welding is often used for welding thermoplastics. Joining plastics plays an important role in a range of industries such as automotive, medical, food and household appliances.

Our team of experts will help you set up and implement advanced ultrasonic welding solutions tailored to your specific needs.

Metal

Ultrasonic metal welding is versatile and can be used to weld a wide range of metals and metal alloys. Common metals that can be welded using ultrasound include aluminum, copper, brass, nickel, titanium, stainless steel, and various alloys of these metals.

Offering advantages such as minimal heat-affected zones, rapid processing times, and the capability to weld dissimilar metals, ultrasonic metal welding has become indispensable in industries ranging from automotive manufacturing to electronics assembly. Its ability to produce strong, reliable bonds while maintaining material integrity makes it a preferred choice for applications requiring precise and efficient metal joining solutions.

VIAL Automation services

Applications solutions

Integrating ultrasonic technology in semi to fully automatic solutions empowers our clients to achieve seamless bonding, cutting, welding, and sealing processes, ensuring superior quality and consistency in the manufactured products.

Contractual manufacturing

Comprehensive contractual manufacturing services to businesses across diverse industries. With our extensive expertise in ultrasonic joining, we provide seamless solutions that streamline your manufacturing processes, enhance efficiency, and ensure high-quality output.

Our experienced team, state-of-the-art facilities, and customer-centric approach enable us to deliver customized manufacturing solutions tailored to your unique requirements.

Quality management

Our experts check and document every workpiece down to the last detail. The quality of the connection, created by ultrasonic joining, is accurately measured and logged. The welding tests are carried out with state-of-the-art ultrasound systems.