Ultrasonic welding is a highly efficient and precise method for joining materials, and its success relies not only on the welding machines but also on the peripheral products that support and enhance the process. At VIAL Automation, we design and manufacture a range of specialized tools and systems that ensure seamless integration, precision, and superior results in ultrasonic welding operations.
Levelling Tables
VIAL Automation’s leveling tables are designed to ensure perfect alignment between workpieces and machine tools, enabling consistent weld quality. Available in various sizes and configurations, our leveling tables can handle vertical loads of up to 12,000 N, making them suitable for a wide range of applications.
Key Features:
- Customizable mounting holes for specific production needs.
- Robust construction for reliable performance under heavy loads.
- Compatible with multiple ultrasonic welding systems.
From compact models like Type 2120 to heavy-duty options like Type 2290, our leveling tables provide the stability and precision essential for demanding ultrasonic welding tasks.
Quick Change Systems
Efficiency is critical in modern manufacturing, and our quick change system (Type 2110) streamlines the process of switching between different leveling tables. Compatible with a range of our leveling table models, this system minimizes downtime and ensures fast, accurate setup adjustments.
Key Features:
- Precise positioning with Ø8 mm pins.
- Compatibility with multiple leveling table types for versatility.
Ultrasonic Protective Cell
The ultrasonic protective cell (UPC) is an innovative solution designed to enhance workplace safety and operator comfort during ultrasonic welding. This advanced enclosure minimizes disruptive noise levels and complies with international safety standards.
Key Features:
- Noise protection tested at the Swiss Institute for Safety at Work (SUVA).
- Equipped with a graphic display for monitoring ultrasonic processes.
- Includes a sliding window and ergonomic design for easy access.
By integrating this protective cell, manufacturers can create a safer and more productive environment for their teams.
Electric Foil Feeder
Developed in-house, the electric foil feeder (FV-340) ensures smooth and reliable transport of plastic and textile foils. It prevents marks caused by the welding sonotrode, delivering flawless results for applications requiring high precision.
Key Features:
- Suitable for foils 10–100 mm wide and up to 340 mm in diameter.
- Soft-Start functionality for controlled operation.
- Easily integrated into existing production lines.
Why Choose VIAL Automation Peripheral Products?
At VIAL Automation, we are your one-stop solution for all your ultrasonic welding needs. Whether you require peripheral products, testing, or the welding of small- to medium-sized series, our expertise ensures precision and reliability. Tell us your requirements, and together we will design a tailored plan for an automated production process.
Our team of experienced experts specializes in the design, construction, implementation, and setup of advanced solutions in production automation and ultrasonic welding. From concept to implementation, we handle every step, ensuring seamless integration into your operations. We also offer comprehensive maintenance services, including preventative maintenance, to minimize disruptions and optimize long-term performance.
Future Outlook
VIAL Automation is continually innovating and expanding our offerings. Our team is dedicated to developing new products and refining our services to meet the evolving demands of modern manufacturing. Whether it’s enhancing existing systems or creating groundbreaking solutions, we are committed to driving efficiency, precision, and sustainability in every project.
Partner with us for a complete solution that not only meets today’s challenges but also prepares you for the future of manufacturing. Contact our experts today to start your journey toward optimized production and innovative solutions.
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Ready to explore new opportunities? Contact us today to discuss your project requirements. Together, we can achieve precision, efficiency, and reliability in your manufacturing processes.
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