Advancing safety and efficiency: Introducing the updated and refined ultrasonic protective cell

With safety and efficiency in mind, we at VIAL Automation are dedicated to finding innovative solutions that not only streamline production processes but also prioritize the well-being of operators and third parties.

That’s why we developed the ultrasonic protective cell (UPC). In different variations and levels of automation, it can be used in a wide variety of automation processes. With the integration of our protective cell, you will significantly improve the working conditions in your company.

Ultrasound is the technology of the future

The use of ultrasonic welding for thermoplastics and non-ferrous metals has been rising in the industry because it makes the manufacturing process more economically efficient and technologically optimal. Two operating frequencies, 20 kHz and 35 kHz are used as a standard in the industry. Both frequencies are outside of the human hearing range. Due to certain characteristics of the workpiece (shape, material etc.), a sound can occur during the process, which spreads throughout the human hearing range – from about 50 Hz to about 16 kHz. This sound can be irritating. The sound is eliminated by integrating the machines into our ultrasonic protective cell.

Ultrasonic protective cell for better working conditions

European standards increasingly emphasize the safety of operators and third parties, therefore we have decided to develop a product to remove the harmful effects of ultrasonic frequency. Our experts have developed the ultrasonic protective cell (UPC), which improves working conditions in the industry and raises them to a higher level. It protects ultrasound technology operators and their co-workers from disruptive influences. The ultrasonic protective cell was tested at the renowned Swiss Institute for Safety at Work (SUVA). The UPC, marketed under VIAL Automation’s brand, meets all international standards.

The UPC is not only technologically efficient but also considers the demands for a great reduction of disruptive environmental and human factors. It is adapted to meet the highest EU standards in this field.

A proven and technologically advanced solution

Developed and certified in 2013, the UPC is now a proven product, updated and refined according to our experience and expertise gained in the last decade of developing ultrasonic applications.

We have introduced an electrical sliding window mechanism as an alternative to the pneumatic one, to go along the rising trend of fully electrical applications in search of higher energy and cost efficiency.

We also considered sustainability, especially with the choice of materials. For example, the sound-insulating foam inside the cell is made from recycled materials.

Constantly evolving

Our strength lies in our adaptability. With constant technological innovation and changing market trends, we are always developing solutions that meet our clients’ current needs and requirements.

You can find more information about the UPC and a contact form for inquiries on our website (vial-automation.si).