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Ultrasonic joining for thermoplastics

The Ideal Solution for Joining Thermoplastic Materials

Ultrasonic joining of a cable connector enclousure
We offer contractual ultrasonic welding services for a wide range of applications
ULTRASONIC WELDING OF THERMOPLASTICS

Harness the power of ultrasound

Ultrasonic welding has become a leading solution for joining thermoplastics, offering unmatched precision, efficiency, and durability. Suitable for virtually all thermoplastics, this method creates strong, reliable bonds without adhesives or additional materials. However, understanding the differences in weld behavior between semi-crystalline and amorphous plastics is critical for achieving optimal results.

At VIAL Automation, we specialize in tailoring ultrasonic welding solutions to meet your specific needs. Whether you’re working with longitudinal or torsional welding techniques, we ensure superior results in manufacturing and assembly. From automotive components to food packaging, ultrasonic welding is revolutionizing the way industries process plastics.

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Precision and Consistency

Ultrasonic welding ensures precise, repeatable welds, reducing the margin for error in your manufacturing processes. The technology is highly consistent, resulting in uniform joints that meet or exceed industry standards.

No Heat, No Distortion

Unlike traditional welding methods, ultrasonic welding generates minimal heat during the process, preventing distortion or warping of your materials.
This is particularly advantageous for delicate or heat-sensitive non-ferrous metals.

High Production Efficiency

Ultrasonic welding is exceptionally fast, making it an ideal choice for high-volume production environments.
Short cycle times and minimal downtime mean increased productivity and reduced costs.

Ultrasonic applications by industry

Automotive

Ultrasonic welding is widely used in automotive production for components such as interior panels, dashboards, and under-the-hood parts. It ensures strong, seamless bonds, reducing weight and enhancing durability for critical applications.

Ultrasonic welding

Medical

In the medical industry, ultrasonic welding is key to producing sterile, reliable joints for devices such as IV components, filters, and diagnostic tools. The process is clean, precise, and compliant with strict industry standards.

Ultrasonic welding

Food

For the food industry, ultrasonic welding supports the creation of hygienic, leak-proof seals in packaging and containers. It’s an efficient and contamination-free method that ensures product safety and longevity

Ultrasonic cutting
Ultrasonic welding

Which joining technique is right for my application?

At VIAL Automation we focus on developing and applying joining technology. We help our customers assemble components for their projects and more importantly, we help them find the best way to do it.

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We are here for you!

Ready to explore new opportunities? Contact us today to discuss your project requirements. Together, we can achieve precision, efficiency, and reliability in your manufacturing processes.

+386 3 713 27 90
info@vial-automation.si
Gotovlje 57, 3310 Žalec, Slovenija
Mon-Fri, 8.00 – 15.30

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