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Ultrasonic Welding for Metal: Precision and Performance

Innovative Solutions for Joining Non-Ferrous Metals

Ultrasonic metal welding system in action
Ultrasonic welding process
ULTRASONIC WELDING OF METALS

Harness the power of ultrasound

At VIAL Automation, we specialize in ultrasonic welding for non-ferrous metals, providing a modern, efficient, and reliable solution for a wide range of applications. From the initial construction and parameterization to pattern creation and series production, we guide you through every step of the process to ensure your project’s success.

Ultrasonic welding is a cutting-edge solid-state process that uses high-frequency vibrations to join metals without the need for excessive heat or consumables. This method delivers exceptional precision, strength, and consistency while minimizing environmental impact. Whether you’re working with delicate components or high-volume production, ultrasonic welding ensures quality, efficiency, and cost savings.

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High production efficiency

Ultrasonic welding is exceptionally fast, making it an ideal choice for high-volume production environments.
Short cycle times and minimal downtime mean increased productivity and reduced costs.

Strong and reliable bonds

Ultrasonic welding creates metallurgically sound bonds with excellent tensile strength and integrity.
These joints can withstand demanding applications and provide long-term reliability.

Clean and environmentally friendly

Ultrasonic welding is a clean process with no emissions, making it environmentally friendly.
There are no consumables like welding wires or gases, reducing waste and operating costs

Ultrasonic metal welding applications by industry

Automotive

In the automotive industry, ultrasonic welding is used for battery packs, wiring harnesses, and aluminum connections. Its ability to create robust and distortion-free joints enhances durability and performance in critical applications.

Wire splicing
Ultrasonic welding

Battery

Ultrasonic welding is essential in battery production, joining terminals and busbars with strong, low-resistance connections. Its minimal heat prevents damage to sensitive components, ensuring safety and performance. Ideal for high-volume production, it supports the growing demand for advanced energy solutions.

Ultrasonic welding

Electronics

Ultrasonic welding provides seamless connections for electronic components, such as wire terminations and circuit assembly. It ensures low electrical resistance and strong, reliable bonds in a clean and efficient manner.

Wire splicing
Ultrasonic welding

Ultrasonic welding applications in the automotive industry

Ultrasonic welding has established a growing popularity in the automotive industry. It’s in large part due to the precision and reliability of ultrasonic joints, and undoubtedly due to its unmatched efficiency, both in cost and time. All these factors coincide favorably with the unique requirements and challenges of automobile manufacturers and their suppliers. It has widespread applications for various components and different stages of production.

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We are here for you!

Ready to explore new opportunities? Contact us today to discuss your project requirements. Together, we can achieve precision, efficiency, and reliability in your manufacturing processes.

+386 3 713 27 90
info@vial-automation.si
Gotovlje 57, 3310 Žalec, Slovenija
Mon-Fri, 8.00 – 15.30

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